Cable Masterbatch Compounding Twin Screw Extruder Machine
**Definition:**
PVC cable materials are specialized pellets made from PVC resin, combined with inorganic fillers such as calcium carbonate, plasticizers, additives, and lubricants. These materials undergo mixing, compounding, and extrusion to create high-quality products suitable for various applications.
**Key Features of the Product:**
1. High dielectric breakdown strength
2. Low dielectric loss
3. Excellent and stable insulation properties
4. Good flexibility and softness
5. Superior mechanical and electrical performance
6. Strong resistance to acids and alkalis, along with good chemical stability
**Applications:**
Ideal for thin plates, wire and cable insulation, seals, and other similar uses.
**Production Line Overview:**
Our ATS two-stage compounding line is designed for producing PVC cable materials. It consists of an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage focuses on polymer compounding, while the second stage ensures gentle extrusion at lower temperatures, followed by pelletizing via a cutting system.
**Pelletizing System:**
Multiple cutting systems can be used depending on the requirements. Thanks to its modular design, both instrument control and PLC control options are available. Key electrical components are sourced from European brands to ensure reliable and stable performance. For PVC cable materials, we commonly use air-cooled die-face hot cutting, which combines the high throughput and strong compounding of the twin-screw extruder with the low-speed, low-temperature, and low-shear characteristics of the single-screw extruder. This makes it ideal for heat-sensitive or shear-sensitive materials.
**Production Process:**
1. Measuring feeding machine
2. First stage: Twin screw extruder
3. Second stage: Single screw extruder
4. Air-cooling die-face hot cutting
5. Cyclone separator
6. Air-cooling extended vibrating screen
7. Metering packaging weigher
**Main Technical Specifications:**
**Key Advantages of the Equipment:**
1. Excellent mixing performance with easy temperature control
2. Compact footprint and low power consumption
3. Fully automatic mixing and granulation with minimal labor requirements
4. High safety level that reduces material damage and degradation
**About Our Service:**
**Before Sale:**
1. Detailed product and application information
2. Customized solution recommendations
3. Provision of reference data
4. Access to lab testing facilities
**During Manufacturing:**
1. Layout and engineering condition support
2. Regular updates on project progress
3. Additional documentation as needed
**After Sale:**
1. Installation, commissioning, and training support
2. Customer information registration and tracking
3. Spare parts supply
4. Technical assistance for new applications
5. Regular customer visits and follow-up information updates
This comprehensive machine is ideal for manufacturers looking for reliable, efficient, and high-performance solutions for producing PVC cable materials. With advanced technology and user-friendly design, it ensures consistent quality and operational efficiency.
| Machine Size | Screw Diameter (mm) | Screw Speed Max (rpm) | Motor Power (Kw) | Throughput Rate (Kg/h) | |
| ATS52/120 | ATE52 | 51.4 | 600 | 55 | 150-300 |
| ASE120 | 120 | 85 | 37 | ||
| ATS65/150 | ATE52 | 62.4 | 600 | 90 | 300-500 |
| ASE150 | 150 | 85 | 45 | ||
| ATS75/180 | ATE75 | 71 | 600 | 132 | 500-800 |
| ASE180 | 180 | 85 | 55 | ||
| ATS95/200 | ATE95 | 93 | 600 | 250 | 800-1500 |
| ASE200 | 200 | 85 | 75 | ||
Shrink Packing Machine,Auto Shrink Packing Machine,Automatic Shrink Packing Machine
Zhangjiagang Mark Beverage Machinery Co., Ltd. , https://www.markfilling.com