The Prefilled Petri Dish Production Line is a highly efficient and automated system designed for the manufacturing of pre-filled culture dishes. Below are the key components and features of the system:
**Model NO.:** AYJ-PBZ
**Trademark:** AYJ
**Origin:** China
**HS Code:** 8422309090
**Description:**
The Prefilled Petri Dish Production Line consists of several essential parts, each playing a critical role in ensuring the quality and efficiency of the process.
1. **Loading Dish and Open Caps Part:**
This section includes six channels for dish loading. Once the dishes are loaded, the system automatically opens the caps and places them behind the dish. This two-step operation ensures high efficiency and accuracy in the preparation stage.
2. **Culture Medium Storage:**
- The storage silo has a capacity of approximately 3 liters.
- It operates under high temperature and pressure to ensure safe and stable storage and filling of the culture medium.
- A built-in mixing device prevents sedimentation and clotting of the medium, maintaining its homogeneity.
3. **Filling Part:**
- The filling range is between 20 to 50 ml per dish.
- Six-channel filling ensures consistent and precise dosing.
- Peristaltic pumping guarantees uniform distribution of the medium.
- After filling, the dishes are shaken consistently to ensure even distribution.
4. **Cooling and Caps Adding Part:**
This section includes a wide conveyor belt that transports the filled dishes to the next stage. At the caps adding station, the system automatically places the caps on the filled petri dishes, ensuring a secure and hygienic seal.
5. **Packing and Printing Part:**
After the caps are added, the dishes are packed into appropriate containers. The printing function allows for labeling with necessary information such as batch numbers, dates, and other relevant details.
**Pre-Sales Support:**
We offer comprehensive support during the planning phase, including clean-room design, machine selection, material supply, production technology advice, and operator training. We also provide technical documentation and layout plans for your reference, along with successful case studies from our clients.
**Sales Tracking:**
Our experienced project managers will guide you through the entire process:
- Signing the contract
- Confirming the design draft
- Manufacturing the equipment
- On-site commissioning
- Factory inspection
- Delivery arrangement
- Inspection and acceptance
- Providing quality documentation (including OQ, PQ, and IQ files, which are required by regulatory authorities in the US and Europe)
**After-Sales Service:**
- Technical support and line upgrades are available.
- Warranty:
- Single machine warranty is valid for 1 year after equipment acceptance.
- For the full production line, the warranty lasts for one year. In the second year, we offer one free service visit.
This system is ideal for laboratories and pharmaceutical companies looking to streamline their petri dish production while maintaining high standards of hygiene and precision.
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