Two-Stage Compounding Granulating Line for Silane Cross Linking Cable

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Model NO.: ATS Series
Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Computerized
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, Ls, Omron, or Customized
Pelletizing Type: Water-Ring Pelletizer
Capacity Range: 150-1500kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
Two-Stage Compounding Granulating Line for Silane Cross Linking Cable
Two-Stage Compounding Granulating Line for Silane Cross Linking Cable
Definition:
The Silane cross-linking cable material pellets granulating machine is designed using the building block principle, allowing the plastic extrusion machine to be easily modified based on the properties of the materials and the process technology. This design enables a single machine to achieve extensive performance and special-purpose functionality in various applications.
Its popularity also stems from its excellent dispersion and compounding capabilities, along with good self-cleaning performance.
 
Characteristics of product:
1. High resistance to breakdown strength
2. Low dielectric loss
3. Good and stable insulation
4. Good softness
5. Excellent mechanical and electrical properties
6. Strong acid and alkali resistance, good chemical stability
 
Application:
This system is suitable for cables made from polyethylene (PE) as the raw material.
Two-Stage Compounding Granulating Line for Silane Cross Linking Cable
Production line:
Introduction of ATS two-stage compounding line:
To produce PE cable materials, we typically use the ATS two-stage compounding line. The ATS two-stage compounding line includes an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage is responsible for polymer compounding, while the second stage involves extruding the compounds at a lower temperature and then pelletizing them through a downstream cutting system.
 
Characteristic of this production line:
The big aspect ratio co-rotating twin-screw extruder completes plasticization, compounding, and grafting. The low-speed single-screw extruder reduces the temperature, increases the pressure, extrudes, and pelletes. This technology allows for more flexible operation, optimized technical conditions, and improved product performance compared to one-stage extruders.
 
About the pelletizing system:
Multiple cutting systems can be used in the ATS compounding line. Thanks to the modular design principle, both instrument control and PLC control are available for the ATS electrical control system. All key electrical components use European brands to ensure the control system has significant and stable performance.
For producing PE cable materials, the water-cooled die-face hot cutting system is commonly used. It combines the high-speed and strong-compounding capabilities of the twin-screw extruder with the low-speed, low-temperature, and weak-shear characteristics of the single-screw extruder. This makes it the preferred choice when processing heat-sensitive or shear-sensitive materials.
 

Production process:
Two-Stage Compounding Granulating Line for Silane Cross Linking Cable

1. Raw material store
2. Dryness hopper
3. Molecular screen drier
4. Raw material tank
5. Loss-in-weight metering pump
6. Loss-in-weight electronic balance
7. Main twin-screw extruder
8. Main single-screw extruder
9. Water-ring pelletizer
10. Centrifugal hydro-extractor
11. Boiling bed
12. Vacuum feed mechanism
13. Molecular screen drier
14. Drying hopper
15. Product hopper
16. Vacuum packing machine
 
Silane cross-linking cable material pellets granulating machines come in four main types with different output capacities, covering nearly all kinds of special and common application requirements for extruders.
We believe each type of extruder has its optimal application conditions. You can choose the appropriate extruder type based on your specific needs.
 
 
Main technical specification
Machine size Screw Diameter(mm) Screw Speed Max.(rpm) Motor Power(Kw) Throughput Rate(Kg/h)
ATS52/120 ATE52 51.4 600 55 150-300
ASE120 120 85 37
ATS65/150 ATE52 62.4 600 90 300-500
ASE150 150 85 45
ATS75/180 ATE75 71 600 132 500-800
ASE180 180 85 55
ATS95/200 ATE95 93 600 250 800-1500
ASE200 200 85 75
 
Characteristics of this set of equipment:
1. Good mixing effect and convenient temperature control
2. Small footprint and no need for large electricity
3. Fully automatic raw material mixing and granulation, requiring minimal human intervention
4. High safety and reduced damage and deterioration of raw materials
 
About our service:
PE Cable Extruder Before-sale
1. Introduce products and applications in detail
2. Recommend suitable solutions
3. Provide reference information
4. Offer lab for testing
 
During Manufacturing
1. Provide layout and engineering conditions
2. Inform the project processing status
3. Offer other documents
 
After-sale
1. Provide installation, commissioning, and training
2. Register and record customer information
3. Offer spare parts
4. Provide necessary technical support for new applications
5. Visit customers regularly and correct information
 
Why choose us
1. Lower investment cost for a high-quality and durable machine;
2. Low energy consumption with high production output;
3. Overseas installation and training are available;
4. Machine warranty with spares in stock and timely delivery;
5. Fast machine delivery and installation: AceRetech produces an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

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