The reasons for deviation can be roughly divided into the following categories:
1. The deviation of the center of the nose, the tail and the middle frame is not the main reason for the deviation of the belt. The axis cannot be perpendicular to the longitudinal centerline of the belt, so the belt is running. When the stress is unbalanced, it is easy to go wrong.
★Solution
Adjust the centerlines of the three to make them on the same line.
2. The deviation of the belt at the drum is mainly caused by the incorrect installation position of the drum. It mainly includes two aspects of irregularity. On the one hand, it is not perpendicular to the center line of the tape, and on the other hand, it is not parallel with the horizontal plane, that is, the installation is uneven. During operation, the combined force of the external force received in the width direction of the belt is not zero, and the belt will be biased toward the side with a large external force.
★Solution
Solution Adjust the drum mounting position so that its axis is perpendicular to the longitudinal centerline of the belt and parallel to the horizontal plane.
3, belt conveyor joints are not correct, uneven belt deviation, this deviation phenomenon often occurs at the joint of the belt.
★Solution
The trimmed belt joint is solved by the new belt joint. When connecting the belt joints, be sure to ensure a positive peace at the joints. It is worth noting that in order to ensure the groovedness of the belt at the joint, it is better to segment the belt buckle along the length of the grooved idler when the belt buckle is buckled. In addition, in order to avoid the tearing of the belt, it must be To reduce the occurrence of broken pins now.
4, the tow roller frame is not correct or the fixed roller frame screw loosening caused by the deviation
★Solution
It is recommended that when installing the belt conveyor, the symmetry of the center line of the roller set and the center line of the conveyor frame should be controlled to 3.0 mm or less, and the roller set should be installed on the same horizontal or inclined surface.
The roller frame is corrected so that the error is controlled within the allowable deviation. The deviation caused by the looseness of the roller of the roller frame can be solved by tightening the loose bolt.
5, long-term wear and tear caused by the deviation. In the long-term work, the belt will inevitably be subject to some wear and tear. When the degree of wear on both sides of the belt center line is different, when the same tensile stress is applied, the stretch ratio on both sides will usually be different, if the stretch ratio is different. When it is large, it will cause different elongation on both sides of the belt. Once the elongation is different, the belt will be easily deflected when the belt is working.
★Solution
Enhance the maintenance and inspection of the belt and repair or replace the damaged belt in time. Belt wear is more common in production, but it should not be underestimated.
6, the belt caused by the partial load deviation. Usually, the material conveyed by the belt is not in the middle of the conveyor belt, so that the belt is unevenly distributed due to uneven distribution of force on both sides of the center line.
★Solution
Adjust the guide groove of the material, adjust the height of the material and the size of the material, or solve by installing the material buffer.
7. Belt deviation caused by material impact. Usually occurs when the belt is unloaded, mainly due to the gravity and inertia of the material impacting the belt. In addition, if the material is too much on the drum or the idler, it will cause the belt to run off.
★Solution
Clean up the material that has accumulated on the rollers or rollers in a timely manner.
The above is the 7 reasons for the deviation of the belt conveyor. In the production, this kind of problem will inevitably be encountered. I hope it will help everyone!
XUANLIN CNC for high quality, affordable industrial metal cutting Fiber Lasers, with our vast industrial laser cutting knowledge and affordable range of cutting Laser Machine, XUANLIN CNC is the perfect Cnc Machinery partner for all your needs. Our Range Of Fiber Laser Cutting Machine is fully tested and assembled to rigorous standards at our huge 32,000 square feet facility in JINAN CITY in the middle of Shandong Province. Each of our models of fibre laser are suitable for a wide range of industry applications and products.
Metal Fiber Laser Cutting Machine,Cnc Laser Cutting Machine,Fiber Laser Welding Machine,Cnc Fiber Laser Machine
JINAN XUANLIN MACHINERY CO., LTD. , https://www.cncfiberlasers.com